Product Overview
The Oil Metal Wear Particle Sensor is an intelligent online sensor for mechanical wear monitoring. Its proprietary micro-magnetic induction technology is highly sensitive to changes in ferromagnetic wear particles in oil, continuously and accurately capturing wear-particle content to assess equipment status in real time. This supports early fault discovery and predictive maintenance decisions for rotating machinery.
Product Description
The debris that metals shed as they wear tells a story about the condition of the machinery inside. The Oil Metal Wear Particle Sensor reads that story continuously. Built around proprietary micro-magnetic induction technology, it detects ferromagnetic wear particles suspended in the oil — the debris of gears, bearings, shafts and other load-carrying surfaces — with sensitivity to changes in particle concentration that is difficult to achieve with traditional filter or sample-based methods.
As an intelligent online sensor, it eliminates the sampling lag of laboratory oil analysis. The sensor is installed in the lubrication circuit and reports wear-particle content in real time, so an abnormal wear event — a sudden spike in ferrous debris from a failing bearing or a chipped gear tooth — is visible the moment it begins. Early detection at this stage is what allows maintenance to intervene during planned downtime instead of after catastrophic failure.
For rotating machinery, this data is combineable with other condition signals: a rising wear-particle trend combined with a new vibration signature gives maintenance engineers a diagnosis rather than a mystery. By providing continuous, quantitative wear data, the sensor turns oil analysis into a predictive-maintenance input that can be acted on in real time.
Key Features
- Intelligent online sensing of ferromagnetic wear particles in oil
- Proprietary micro-magnetic induction technology
- High sensitivity to wear-particle concentration changes
- Continuous real-time equipment status assessment
- Supports early fault discovery and predictive maintenance decisions
Technical Specifications
| Parameter | Value |
|---|
| Detection Technology | Proprietary micro-magnetic induction |
| Target | Ferromagnetic wear particles in oil |
| Measurement Mode | Online, continuous |
| Output | Wear-particle content for real-time status assessment |
Applications
Gearbox, bearing and rotating machinery wear monitoring, online oil debris analysis, predictive maintenance for mining, steel and industrial plants, and hydraulic system health monitoring.
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